After leaving the banana plantation, our adventure got even better. We traveled to Finmac,
which is the site where I’ll be collecting data for my independent research
project during the months of March and April.
On the farm, we took a tour through the cacao trees, and we saw sloths!
A lot of research takes place on Finmac, because it has been
organically managed for over 30 years and so it provides a good case study for
long-term organic farming. It is also an
ideal site to study sloths, because cacao trees are maintained at only about 6
feet tall, so it’s easy to locate and observe sloths (in other ecosystems, they
live too high up in the trees to be easily studied). There are around 100 sloths that have been
identified living on Finmac, and they are all fitted with radio collars to be
more easily tracked. This way,
researchers can tell how far and how fast sloths move, and which types of
vegetation they prefer to travel through.
We got to see a female sloth with a month-old baby clinging to her
stomach, and I held a juvenile sloth!
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Smiling Sloth |
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Mama sloth with a baby clinging to her stomach! |
After wandering through the cacao trees for a while, we got
to see the rest of the process of making chocolate. I had already seen most of the process when I
worked on a farm in Ecuador last year, but this was on a much larger-scale and
more mechanized.
So! Here’s how
chocolate is made:
When ripe, workers harvest the fruits from the
trees and haul them in a train (similar to the one on the banana farm) to be
processed.
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Cacao train |
The fruits are loaded onto a
conveyor belt, which brings them to a machine that breaks them open and
separates the seeds from the shell.
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Loading the conveyor belt |
The
cacao seeds are surrounded with a white, slimy pulp that tastes really good –
sweet and a little sour. Indigenous
South-Americans simply ate the pulp of the fruit in this way; it was only the
Aztecs in Mexico who discovered that the cacao tree could yield an even more
delicious treat.
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Tasting Cacao fruit |
The seeds, still surrounded by pulp, are covered
in wooden boxes to ferment for several days.
This is an important process because it kills the plant embryo within
the seeds, sealing in the cocoa flavor.
If fermentation didn’t occur, the plant embryo would begin to grow,
sucking up the nutrients within the seed that give cocoa it’s yummy aroma and
flavor.
After they are finished fermenting, the seeds
are spread out to dry. In smaller-scale
operations, this is done by simply laying them out in the sun, but at Finmac
they have equipment that releases hot air to speed the drying process.
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Fermented seeds laid out to dry |
Once the seeds have dried to 7% moisture, it’s
time to turn them into chocolate! Most
cacao farmers sell their seeds to companies in the US or Europe at this point,
but by carrying out the rest of the chocolate-making process on his farm, Hugo
(the owner) is adding value to his product so that he can make a better profit
margin. First it’s important to check
the quality of the seeds to make sure they are properly fermented and dried.
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This apparatus cuts the seeds in half to check their quality |
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Dried and fermented seeds, ready to be toasted |
Then the seeds are sent through a series of
machines that toast them, remove the shells, finely grind them, add some amount
of sugar depending on what percentage cacao is being made at that moment, and then
stirs the melted chocolate for 72 hours to produce a fine texture. What comes out is a huge chunk of untempered
chocolate, that tastes absolutely delicious but doesn’t yet look like a
satisfyingly-shiny chocolate bar.
This is where the Amazilias women come in! Las Mujeres de Amazilia is a really awesome
project started in Pueblo Nuevo (the town where Finmac is located). A group of local women buy some of this crude
chocolate from Hugo and turn it into delicious chocolate bars by tempering it
(heating it up to boiling, pouring into molds, and then quickly placing in a
cold refrigerator; this produces a nice dark, shiny chocolate bar) and adding
yummy ingredients. While most of the
chocolate he produces goes to Belgium, this is a way for Hugo to support the
local economy, and to improve the economic and social status of rural women.
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Mujeres de Amazilia chocolate |
The Mujeres de Amazilia also cooked us a delicious lunch
after we came back from our tour of the chocolate plant – it was a typical
Costa Rican
casado, consisting of
gallo pinto (essentially rice and beans), chicken, salad, and fried
plantains. Of course we had chocolate
for dessert, and of course we all were delighted to support these women by
buying lots and lots of chocolate from them!
Friends and family, please pretend to be surprised by the souvenirs I
bring back for you.
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Enjoying lunch on the cacao farm |
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Yummy lunch! |
What an amazing experience!
I couldn’t help but feel a little bit smug that I get to come back here
in a couple weeks for two whole months.
Bellies full of chocolate, we loaded into the bus for the next
part of our trip – heading to the Tirimbina Biological Reserve! Stay tuned for that experience!